Category Archives: Milling

MILLING OLIVES

 

There are always so many questions about milling olives, and making extra virgin olive oil.

Here is the simplified synopsis:  good fruit, meaning good olives, makes good oil!

 

The process

  1. Olives are delivered to the mill the same day they are harvested

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2. Olives are inspected and photographed and the temperature is documented

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3. Olives are weighed (olives minus bin = weight of fruit)

 

4. Olives are washed, very lightly

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5. Olives (including pit, skin and tissue) are crushed in the hammer mill crusher

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6. Olives are malaxed (mixing and warming)

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7. Centrifuge Number 1, the Decanter, separates material (pit, skin and tissue) from the oil

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8. Centrifuge Number 2, the Valente, clarifying the oil

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9. Storage 62° F, cold, dark and under an inert gas

 

10. Decanting is important and should happen in 6-10 weeks after milling

 

You can make good oil with good olives and good machinery. We learn new techniques every year and experience is valuable. With climate change, and general warming, we at IL Fiorello, have made significant changes to our methods and internal temperatures during milling.

 

The result is great oil.

 

Ciao,

Ann

 

 

DECISIONS AT HARVEST TIME

 

An interesting question is when to harvest olives. This seems to be an easy decision. The answer; when they are ripe. But the real answer is actually much more complicated.

Before you plant an olive tree, you should understand what kind of olive oil you want to produce and what flavor do you want to present at your table.  Begin with the variety characteristics as each variety of olive has its own profile, such as green fruit, ripe fruit, robust, mild, buttery, pungent, and aromatic.

 

olives

 

To begin, you should know each of your varieties and their ripening process. Remember all olives start out green and all olives ripen to black. They ripen from the outside in so you may have a fully black olive but the inside is brilliant green and not even close to being ready.

Each variety ripens at a different time and different rate. You really have to know your olives, the climate, the mill you will be working with and whether you want a robust oil or a mellow oil. So the decision is to harvest early, or harvest late. Harvest early and you will have a greener tasting oil, much more robust with higher levels of polyphenols and antioxidants. Harvest later and you will have a more mellow oil with a shorter shelf life and lower polyphenols.  

Other questions are equally important.  Who is going to harvest your olives and what are the costs of harvesting? We estimate that cost to be the most expensive part of making oil. If you intend to rely on friends and family or crowd sourcing you can save money but you may not get all the olives harvested.  Harvesting is hard work. We recommend that olives are milled within 12 to 24 hours of picking. Hopefully it will be cool enough to store them properly before transport to your milling site. Keep your olives in the shade. Keep them cool, to prevent decay of the fruit.

 

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Decisions continue throughout the actual milling process so talk to your miller about your preferences. Talk early and often so that both sides know the process and the goals.

After milling the decisions about caring for the oil after milling, decanting, storage, storage temperature, and bottling will be the topic of another blog.

So many decisions! But knowing your olives, having good fruit, and engaging in discussions with your miller make the whole process much better. And much more fun.

Enjoy the harvest season.

 

Ciao
Ann

 

 

 

The Best Day is the Day Oil is Born

 

OLIO NUOVO, new oil.

It’s full of pungency, olive bits, bitterness, texture, deliciously wonderful. This is the oil to pour over toasted bread like bruschetta.

Olio Nuovo is the best! Everyone should stand in line to taste this fabulous product. It’s a gift of nature, but not for the faint of heart- as this is a new and robust oil. Think of savory foods like steak, roasted pumpkin, potatoes or grilled eggplant.

Olive oil changes over time. So what is pungent and very robust today will become much milder over the next two years.  All the polyphenols and antioxidants, (only one small measure of oil quality) will also degrade over the next year. Olio Nuovo is immediately hand bottled the hour it is made and only available during the olive harvest, so limited quantities are on hand- use it often during the holiday season!

Take advantage of this wonderful tasting oil! The oil will never be better than the day it is born.

Celebrate Harvest, Celebrate Olio Nuovo.

CIAO

Ann

Harvest and Milling Season at Il Fiorello

Photo for Oct 2 blog copyAs we begin harvest and milling season, I am always reminded of the long history, culture, and memories of olive oil. With respect for this very ancient product, we make oil with new machines and very modern technology. Nick, our assistant miller, and I are taking again the Master Milling course at UC Davis to keep up with the modern technology and to reacquaint ourselves with our olive oil colleagues from around the world. We are a small group of people who are determined to make a quality product. New science and improved techniques are making better oil.

Nick took some of our freshly milled oil to a fellow farmer in Suisun Valley. When she smelled the oil she cried. Tears streaming down her face, she said that the fragrance brought back strong memories of her family in Greece.  She is 85 and could so clearly remember the fragrance and taste of olives and newly milled oil from her family farm. A potent and remarkable food memory.

This story is why we mill olive oil. Not for the gold medals, not for the sales but for respect of an ancient healthy food that deserves a place at the modern table©.

Come visit us as at IL Fiorello as we mill and enjoy good health and fond memories.

Ciao

Ann

Growers Meeting

IL Fiorello Olive Oil Co sponsored a growers meeting on Saturday June 28, 2105 we were joined by Marvin Martin, of MarvinMartin Olive Oils and a professional olive grower and master taster from Napa and Tom Turpen, Plant Biologist, from Davis, CA. Chef Martin is also the Executive Chef at IL Fiorello.

The days discussion centered about olive fly in California and in Italy. We reviewed the methods available to growers to use GF 120 or Spinocid. Most of the growers were aware of the application process and the dilution ratio of 1 to 1.5 or 1 to 2. When mixed the Spinocid must be used within 24 according to the Dow Chemical product information. Discussion centered about how problems arise with the olive fly when neighboring growers do not spray their trees. An example is of ornamental trees planted in neighborhoods or city plantings. Suggestions were made to contact neighbors and do cooperative spraying, and to discuss with city officials that city trees need to be fruitless or sprayed to preserve commercial or private crops. There is a spray that can be applied to prevent fruit set. Swan variety of olives is also fruitless.

Discussion also centered on the use of Kaolin clay. One of our growers has been using it on tomatoes with good success. Application is at least 3 times a season to protect the olives. In California, this does not seem to be a problem, but if it rains reapplication is necessary. The manufacturer reports that this product does not have an effect on photosynthesis. No one at the meeting has direct experience with the residual Kaolin wash water risk at the mill. We at IL Fiorello are trying to find more information about how this residual is handled at the olive washing site. Short of washing the olives on site by the grower we are concerned about the residual clay in the water at the mill.

Chef Martin was a guest at Expolivo in Spain and reported to the meeting some of his findings and experiences. Expolivo is the world’s largest olive oil convention. Reports and books from the Expolivo meeting are available for your perusal at IL Fiorello, courtesy of Chef Marvin.

Tom Turpen, from Innovationmatters.com, discussed Xylella infestation in the citrus greening disease and the concern for like diseases in olives. Please refer to the article Olive Quick Decline in Italy Associated with Xylella Fastidiosa, by Elizabeth Fichtner, Dani Lightle, and Rodrigo Krugner, published in California Fresh Fruit, June 2015. OQDS, (olive quick decline syndrome) is destroying trees in Southern Italy. It is of concern here in California and growers should report dieback or scorch on olives to farm advisors or agricultural commissioners. He also discussed the possibility of research to control olive fly propagation. The group consensus was positive to go forward with this discussion and research.

The growers meeting concluded with a tour of IL Fiorello Olive Mill and a discussion of the plan for milling this coming year. Clear communication between growers and millers can make the difference call us with questions.

Ciao
References:
Marvin Martin marvinmartinoliveoils.com for information and olive grove management
UC Davis IPM Integrated Pest Management
Dr. Frank Zalom Professor of Entomology UC Davis
Dow Chemical: Spinocid information
Novasource: Surround WP Crop Protectant OMRI Organic for the Kaolin Clay

Olive Oil Production By-Product for Food

Potential Use of Olive Oil Waste for Novel Food Product Development Dr. Y. Olive Li College of Agriculture at Cal Poly Pomona

Authors: Ann Sievers Owner IL Fiorello Olive Oil Co and Dr. Y. Olive Li College of Agriculture at Cal Poly Pomona

Did you know that 35 lbs. to 40 lbs. of olives (depending on the variety) makes about a liter of olive oil? The product is very dear and very expensive. Also it is very good for you. If you find an inexpensive oil it probably is not olive oil, but a mixture of vegetable oil (highly refined by chemicals and heat) and olive oil. Look for the third party certification in California olive oils to insure quality.

pits
Another huge issue for olive millers is the environmental burden of olive waste. This is the post production material. Approximately 80% to 85% of the olive is post extraction residue which includes pits (wood kernels), olive skin, tissue of the olive, and water. So the question becomes what to do with this product.

Dr. Y. Olive Li, a Professor at Cal Poly Pomona, may have a very interesting answer. Dr. Li is in the Department of Human Nutrition and Food Science, College of Agriculture at Cal Poly Pomona. Her research is sponsored by Cal Poly Pomona ARI Research Grant (2014, #003570) and a SCIFTS Education and Research Grant (2014). She and her colleagues (see attached poster presentation for reference) analyzed the post-extraction olive pomace. It is rich in polyphenols, flavonoids, antioxidants, dietary fibers and protein. Sounds like a great product. She says this is a very promising source of various nutraceuticals for development of novel functional foods.

Dr. Olive Li visited IL Fiorello, white coat flying in the wind, with enough energy to run our solar power system by herself. Her goal was to reach deep into the olive waste pomace to get truly good samples. Our goal was not to let her fall in given her enthusiasm! We had a marvelous day talking about human nutrition, milling olives, and how the machines to extract oil actually work. She is a fountain of information and energy.

Dr. Li and her team undertook an exploration of how to use this byproduct by incorporating olive pomace in cereal grain flours. The goal was to convert the wet pomace to a shelf-stable powder ingredient that can be incorporated with other grains to be used for staple foods such as pasta and bakery goods. The final product has a higher nutrient content than just single grain products. Maybe the use of olive by-products in human nutrition can be a multi-level solution for improved human nutrition, (and animals), and assist with environmental concerns.

In the sensory tests, all the different cereal products combined with the olive pomace resulted in acceptable pasta products, and the whole wheat formulation was the most preferred by the sensory panel.

The olive industry will definitely benefit from her research. Il Fiorello benefits by providing pomace for her research and knowing that great things will come from our collaboration. Maybe we will be able to serve pasta, made with our by-products, and finish it with our oils, a complete presentation.

See the Dr Li poster presentation here.

Co-Milled Olive Oils

AKA Flavored Oils
2015 Production

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What do you do with 8 tons of newly harvested olives and 2 tons of fresh fruit? You make co-milled oils of course, one of our most popular products. We use really fresh fruit, sweet and succulent and flavorful; Tangelos, Limes, Lemons, and Jalapeños.

There is a huge difference between olive oil made with a flavored essence added to the oil and a true co-milled oil. While milling olives we mill the citrus at the same time. The olives and the citrus go through the crusher together. It makes a better oil, more homogenized and therefore more flavorful. The proportions of olive to fruit will differ each year, depending on the ripeness and oil content of the olives and the taste of the specific fruit. The exact proportions are usually a closely held secret. The whole fruit is used, skin, seeds, flesh. The skins have an enormous amount of their own oils, and that translates to flavor.

Many olive oil companies in California produce enough to make flavored oils. Although we use olives that could be made into certified extra virgin oil, the co-milled flavored oils cannot be certified. Anything added to olive oil makes that product not acceptable to extra virgin standards. Some companies may state on the bottle, extra virgin olive oil with citrus or herbs added. We just mill the fruit together and make luscious co-milled oils, and call it co-milled. Remember that we mill and not press our olives. First cold press, although legal to use, is not really the process today. It is not first, not cold and not pressed. These names are monikers from a historical perspective.

In competitions, savvy judges are asking the producers to state whether there is an essence added or if the product is co-milled. There is nothing wrong to adding an essence, just that the taste is very different. We prefer to cut the fresh fruit and mill with fresh olives.

The jalapeños go into the crusher whole and you should smell the absolutely wonderful aroma of ground jalapeños as they are very gently warmed going through the malaxation tanks. Just amazing…… Of course this is the last oil of the season, as you can imagine we are now in the process of taking the centrifuges apart and cleaning each little hose and tube.

How do you use co-milled oils? We suggest pairing these luscious oils with fresh products.
Tangelo: Great with Chinese Chicken Salad, or dressing for fresh avocados or citrus salad
Lemon: Serve with fresh pasta, a little salt and pepper and a little juice of a fresh lemon
Lime: Serve with fish tacos, on a sweet soup as a finishing oil, or as a cabbage salad dressing
Jalapeño: Serve drizzled over guacamole, hummus, and couscous, or on grilled chicken or steak.

comilledfoods

The Storage of Olive Oil

IL Fiorello Olive Oil Co.  mills for over 75 clients. Most people want the oil for private purposes and some clients will sell their oil. New oil right out of the centrifuge ranges from golden yellow to fluorescent green. Each variety of oil has its own color and taste. Early harvest and late harvest oil is often different in both color and taste. Some of the green color is varietal and some comes from the chlorophyll in the olives or sometimes from the little bit of leaves in the mixture.  In master tasting and at certification, the color is immaterial and the sensory evaluation is done with dark blue glass to hide the influence of color on your tasting experience.

blue tasting glasses (smaller)

It is so interesting to mill for many people, because we get to see so many different types of olives and the oil they produce. Each oil represents a year of hard work for the growers. Everyone is anxious about how many pounds they have worked so hard to produce and how their oil tastes. As often as possible, as soon as the oil comes out of the second centrifuge, tastes are given to the owners. It is a time for celebration.

Almost everyone is asking us how to store and care for their precious oil. We have a handout but there are always more questions. So let’s discuss our recommendations.

 

  1. Always use clean new containers.
  2. Never use old containers, even if they have been washed well. (see photo below)
  3. Never use a metal container unless it is food grade, as that imparts a negative defect to the oildirty container
  4. Keep the oil in a cool dark place
  5. Cool should be around 68° F, refrigeration is not necessary
  6. Top coverage with an inert gas is optional to prevent oxidation
  7. Food grade stainless steel tanks are good for larger quantities
  8. Decant the oil in about 6 to 8 weeks after the sediment has collected at the bottom of the container.
  9. Proper storage and temperature protection of oil is very important to the longevity of oil. This seems to be one of the critical issues facing many growers after producing a beautiful product.

Use your new oil as soon as possible for the best possible taste enjoyment. Thanksgiving and Christmas are days for new oil and good food and the celebration of a year’s work in the olive grove.

 

Olive Milling 2014 Harvest Year

 

We are milling great olives this year!  This 2014 harvest is much better than the crop of last year, both in quality and quantity. Everyone is happier and so very proud of their fruit.  This is also a very early harvest; our own olives were harvested and milled almost five weeks earlier than last year.IMG_2506

It is a pleasure to meet everyone that delivers olives to our mill.  Most are tired from harvesting and grateful that their fruit is safely delivered. This represents a yearlong odyssey with their olives.  Truly, people are passionate about their fruit.  It is also interesting to see so many different types of olives and how they grow in different micro climates in Northern California. Little tiny Korineiki are dwarfed by mammoth Sevillano, along with the fat and plump Frantoio, the like I have rarely seen.  Most are really healthy, well harvested, and lovely fruit.  In this area, the olive fly seems not to be as devastating as last year.  Although, we are still seeing some bad fly infestations from growers that are not spraying their fruit or not spraying correctly.  There are great conversations at the mill about growing and how to help the trees give good fruit. We also have much celebration when oil is pouring out of the Valente centrifuge. This truly is a treasured product.  I love the honor of giving growers the first taste of their oil, right out of the centrifuge. This makes everyone smile and be happy that they are in this crazy business.

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Milling is a lot of work, and it takes precision
to run the equipment. It is not as simple as just turning on the machine and pushing buttons. In fact, with each delivery of olives there are discussions as to the type of grinding wheel, time of malaxation and correct malaxation temperature, centrifuge speed, and correct storage. Each olive batch is monitored for volume of olives, extraction rate, and temperature control. This data helps us learn from our hard work as how to best mill certain types of olives. We love to have discussions before milling with the growers are to their goals. The time not to have these discussions is while we are hard at work running the machines.  Everyone wants to see their olives being milled, however, due to health and safety rules that is just not possible.  With pre- discussions about methods of milling, both the grower and the miller can rely on each other to do their best job.

IMG_2904Growing olives is a passion and a lot of hard work.  You cannot just sit back and watch them grow. If it isn’t spraying, it is weeding.  If not weeding, it is pruning.  Farming is an ongoing business.   I hosted a group of 15 twelve year olds for a birthday party and tasting. What a group of interested and busy, young women.  Representing women in agriculture, I hope that I captured their interest in growing.  As I told them, if I don’t farm, you don’t eat.  And as anyone knows, kids love to eat.  It was great fun, and I hope that they recognized a little bit of the work that it takes to grow and make olive oil.

Our Olio Nuovo is now available at our Visitor Center. Come taste this beautiful new oil. This is the best of the year; fruity, pungent, fragrant and delicious. This taste is what we wait for all year long.  See you at the Farm!

Harvest Begins

We are up and milling and expecting over 46,000 pounds just in the first two weeks. Harvest is very early and we are harvesting our own olives almost 5 weeks earlier than last year.

Here is what our growers and colleagues are saying about this year’s crop: As usual with olives, some trees are heavy with fruit and others have none. Some trees have ripe olives on one side and green on the other. This is pretty normal for olives. This sturdy tree is always teaching us new lessons.

Crop size varies depending on the location and variety of the olives. Some crops are very light, while others are moderate to heavy.

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The olive fly is very fickle. Some growers have lost entire crops and other growers who were not rigorous in spraying have a greater than 20% loss. At IL Fiorello we have been very diligent in spraying every week to prevent crop loss and have less than a 10% infestation. It is clear to us at IL Fiorello that there is a change in the fly, whether it be resistance, increased number of olives, and/or growers who are not taking care of their trees. Landscape trees are of particular concern as no one monitors, treats, or harvests these trees.

We have handpicked all the olives and they are in the mill this week! We are milling almost every day and reservations for mill tours are still available. At our Visitor Center, tastings are every day from 1 to 5, including fresh oil called Olio Nuovo.  We have some fabulous Olio Nuovo available now for purchase. It is the best new Frantoio oil I have tasted in a long time.

Call us and come out and watch the process!